BoxCrisp

Guides

Everything we wish people knew before ordering boxes

No listicles, no filler. These answer the questions that come up before a first order, written down properly so you can get on with it.

Everything else

The rest of the shelf

Custom window boxes with a clear window showing a soap bar, cookies and a candle inside

Artwork

Custom window boxes: where to cut the window, which film, and what it costs

Custom window boxes explained: where to cut the window, PET or PLA film, how to design artwork around it, and real prices from 100 boxes.

October 15, 2026 · 10 min read

Custom bakery boxes with clear windows showing a cupcake, a dozen cookies, a pie and an iced cake, each with its size and price at 250

Materials

Custom bakery boxes: sizes, food safe board and real holiday prices

Custom bakery boxes sized for cupcakes, cookies, pies and cakes, with food safe board explained, real prices from 100 boxes and a Thanksgiving order timeline.

October 14, 2026 · 10 min read

Shipping box sizes compared against USPS cubic tiers, a 9 x 6 x 3 box crossing the 0.10 line and an 8.5 x 5.75 x 3 box staying under it

Sizing

Shipping box sizes: a size chart built around USPS price tiers

Shipping box sizes that land under USPS cubic price lines, with inside and outside inches, real prices from 100 boxes, and the quarter inch that moves a tier.

October 13, 2026 · 9 min read

Custom mailer box design shown panel by panel, a blue mailer opening to reveal a printed inside lid

Artwork

Custom mailer box design: what to print on each panel, inside and out

Custom mailer box design panel by panel: what goes on the lid, the front flap, the sides and the inside, where the label lands, and what inside print costs.

October 12, 2026 · 11 min read

Gift box sizes for a gift card, a ring, a candle, a mug and a folded shirt, each box open with its price at 250

Sizing

Gift box sizes: a size chart for custom gift boxes, with real prices

Gift box sizes for jewelry, gift cards, candles, mugs, apparel and hampers, with inch dimensions and real prices from 100 boxes, plus the 2026 holiday order dates.

October 9, 2026 · 10 min read

Custom packaging sleeves on a two piece tray box, with the price per box at 250 and 500

Choosing

Custom packaging sleeves: what they are, what they cost, and when a sleeve beats a printed box

Custom packaging sleeves explained: how a printed sleeve and tray box works, what it costs from 100 boxes, the sizes that fit, and when a sleeve is the smarter buy.

October 8, 2026 · 9 min read

Packaging finishes compared on four mailer boxes: matte, gloss, soft touch and foil, with the price per box at 250

Artwork

Packaging finishes: matte, gloss, soft touch or foil, and which one is worth paying for

Packaging finishes compared: matte, gloss, soft touch and foil. What each looks and feels like, what it adds per box, where it fails, and which we would pick.

October 7, 2026 · 9 min read

Custom candle boxes compared: a lit candle in a kraft mailer insert, a navy rigid gift box and a window box, with the price per box at 250

Shipping

Custom candle boxes: which box survives the courier, and what it costs

How to pick custom candle boxes that get a glass jar through the courier: rigid, mailer or window box, why the insert matters, real prices and holiday timing.

October 6, 2026 · 8 min read

Custom rigid boxes diagram: greyboard shell, printed wrap and lining, beside the price per box at 250 for a folding carton, mailer, gift box and rigid box

Materials

Custom rigid boxes: what they are, what they cost, and when they're worth it

What custom rigid boxes are, how they're made, what they cost per box from 100 to 1,000, and the honest test for when a rigid box is worth it over a carton.

October 5, 2026 · 10 min read

Custom shipping boxes for small business drawn in three sizes, with the price each at 500 boxes

Shipping

Custom shipping boxes for small business: what to buy and what to skip

Custom shipping boxes for small business, priced honestly: what a printed shipper costs at 100 to 1,000, which upgrades matter, and what to skip.

October 2, 2026 · 8 min read

Types of folding cartons drawn side by side: reverse tuck end, straight tuck end, auto lock bottom and a sleeve over a tray

Choosing

Types of folding cartons: which closure to pick, and why it matters

The main types of folding cartons explained: reverse tuck, straight tuck, auto lock and snap lock bottoms, sleeves and gable tops, with real prices per box.

October 1, 2026 · 9 min read

Chart of custom boxes with no minimum pricing: a one colour mailer at $2.87 each for 100 boxes down to $1.15 at 1,000, beside a stock box with a sticker

Buying

Custom boxes with no minimum: what a small run really costs

Custom boxes with no minimum sound ideal until you see the unit price. Real prices from 100 boxes, why setup drives them, and when a sticker wins.

September 30, 2026 · 9 min read

Drawn custom packaging for clothing brands: a folded shirt in a printed mailer box

Choosing

Custom packaging for clothing brands: what to order and what it costs

Custom packaging for clothing brands: which box fits folded apparel, real prices at 100 to 1,000, and why a high return rate changes what you order.

September 29, 2026 · 8 min read

ECT rating illustration comparing a 32 ECT and a 44 ECT box stack and their certificate weight limits

Materials

ECT rating explained: 32 ECT vs 44 ECT and which box strength you need

What an ECT rating means, 32 ECT vs 44 ECT weight limits, what UPS requires, and how to pick the right box strength for your product.

September 28, 2026 · 9 min read

Custom mailer box sizes drawn to scale: small 6 x 4 x 2, medium 9 x 6 x 3 and large 12 x 9 x 4 inches

Sizing

Custom mailer box sizes: a size chart with real prices

Custom mailer box sizes from 6 x 4 x 2 to 14 x 10 x 4 inches, what fits in each, real prices at 250 to 1,000, and how to pick yours.

September 25, 2026 · 10 min read

Drawn CMYK vs Pantone figure: four ink dots beside one premixed spot ink

Artwork

CMYK vs Pantone for custom boxes: cost, colour match and which to pick

CMYK vs Pantone for printed boxes: how each works, what one colour and full colour cost at 250 to 1,000, and which to pick for your brand colour.

September 24, 2026 · 6 min read

Drawn custom box inserts: a board insert holding products in their own wells

Choosing

Custom box inserts: what they cost, cardboard vs foam, and when you need one

Custom box inserts cost about $1.39 each at 100 and $0.66 at 500. Cardboard vs foam, mailer boxes with inserts, and when you can skip one.

September 23, 2026 · 6 min read

Drawn price curve for wholesale custom boxes, unit price falling as quantity grows

Buying

Wholesale custom boxes: bulk pricing, and where the discount stops

Wholesale custom boxes: a logo mailer is about $2.87 at 100, $1.28 at 500 and $1.15 at 1,000, then flat. Real bulk prices and how many to order.

September 22, 2026 · 8 min read

Drawn custom boxes with logo: a small business mailer printed with a brand mark

Buying

Custom boxes with logo for a small business: what your first 100 actually cost

Custom boxes with logo for a small business: a one colour mailer is about $2.87 a box at 100 and $1.82 at 250. Real prices, and the extras to skip.

September 21, 2026 · 9 min read

Drawn figure showing how dimensional weight is worked out from box length, width and height

Shipping

Dimensional weight in 2026: how a quarter inch of board adds a pound to your shipping bill

USPS now works out dimensional weight the way UPS and FedEx do: round every side up, divide by 139. What that does to real box sizes, and how to size yours.

September 15, 2026 · 9 min read

White lid box with navy shred, the kind of box you measure from the inside

Sizing

How to measure a box (and why your first one is usually wrong)

Length, width and depth in the right order, measured on the inside, with the common mistakes that turn a 250 box run into landfill.

August 12, 2026 · 6 min read

Flat folding cartons cut from a dieline

Artwork

What a dieline is, and how to send artwork that actually prints

A plain explanation of dielines, bleed, safe zones and why your printer keeps asking for a vector file. Includes free dieline templates.

August 5, 2026 · 7 min read

Mockup of a white mailer box printed with the BoxCrisp logo

Choosing

Mailer box vs shipping box vs folding carton

Three box types that look similar, cost very different amounts, and fail in different ways. Which one your product actually needs.

July 29, 2026 · 6 min read

An open blue gift box, the kind of first order that is easy to get wrong

Buying

Six things brands get wrong on a first packaging order

Six common first run mistakes on custom boxes, what each one costs you, and how to avoid them before you approve a proof.

July 22, 2026 · 7 min read

Set of navy and white lid boxes from one run

Buying

How to choose a custom packaging supplier

The questions worth asking any packaging supplier, including us. Covers minimums, proofs, lead times, reprints and who owns your artwork.

July 15, 2026 · 8 min read

Plain kraft carton made from unbleached board

Materials

Eco friendly packaging, minus the greenwashing

Which sustainable packaging claims mean something, which are marketing, and what recyclable actually requires from your box.

July 8, 2026 · 7 min read

Still not sure what you need?

That’s normal, and it’s free to ask. Tell us what you’re shipping and we’ll point you at the right box, even if it’s a cheaper one than you came in for.

Rather just email? hello@boxcrisp.com