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Rigid Boxes · Apparel & Accessories

Custom Rigid Boxes for Apparel & Accessories

  • From 100 boxes
  • $3.50 a box at volume
  • Free design

Opening an apparel order is a moment people share online, and a plain poly bag doesn't earn that post.

Branded mailers and rigid boxes that turn a first order into something customers actually want to show off.

Build your box

An estimate, not a quote

$4.55to$6.07a box

About $1,138 to $1,518 for 250 boxes, before shipping.

Size
Exact size, if you have measured
in
Board
How many
Or just ask for a quoteDesign it in 3D with your logo
  • From 100 boxes, free design, and a proof you sign off before anything prints.
  • 3 to 5 days on press once you approve the proof, then 1 to 7 days in transit.
  • No card needed to build a list. We price it properly and send it back, usually the same working day.

Why this box

When rigid boxes are the right call

Buy rigid when the box is part of the product and gets kept: jewellery, a launch gift, premium tech. It is the only format on this site somebody might describe to a friend. Under about $15 a product it is usually money that would have done more work as a better insert and a heavier mailer.

How it is made

What happens on press

Greyboard is cut and cornered into a solid shell, then wrapped by hand in printed paper and lined. It cannot be knocked down, so it ships assembled and takes up real volume in a carton, which is why both the box and the freight sit above everything else we make.

Sizes

Will your product fit?

Three sizes that cover most orders. They are a starting point rather than a menu, because every box is cut to your own measurements, so if your product lands between two rows we make the one in between.

Common sizes for rigid boxes, with the dimensions and what each one typically holds
SizeDimensions
Small5 x 5 x 2 inJewellery, a watch, a single candle
Medium8 x 8 x 3 inA skincare set sitting in an insert
Large12 x 9 x 4 inA launch kit or a multi piece gift set

All dimensions are the inside of the box, in length by width by depth order. How to measure a box properly.

Custom Rigid Boxes, the three common sizes drawn to one scale. Small: 5 x 5 x 2 in; Medium: 8 x 8 x 3 in; Large: 12 x 9 x 4 in.
  • Small 5 x 5 x 2 in
  • Medium 8 x 8 x 3 in
  • Large 12 x 9 x 4 in
Drawn to scale, inside dimensions. Every box is cut to your own measurements, so these are a starting point.

Specification

What you can choose

Minimum order
100 boxes, on every size
Production
3 to 5 days from proof approval, plus transit
From
$3.50 a box at volume
Print
One colour, Full colour, Outside and in
Finish
Matte laminate, Gloss laminate, Soft touch, Foil stamp
Board color
White (coated), Kraft (natural), Black (dyed through)
Not on this format
Nothing. Every size, print, finish and board we sell is available
Design
Free artwork and a digital proof, on every order including reorders

What we'd suggest

What apparel & accessories brands usually order

Mailers, at 100 to 250 for a first run, sized to a folded garment rather than to a standard carton size. Printing inside the box is worth considering here, because an apparel mailer is often opened in front of a camera.

Worth knowing

A mistake worth avoiding

Buying a box that is too big and filling the gap with tissue. It costs more to make, more to send, and it reads as padding rather than as generosity. Measure the folded garment, add a little, and put the difference into the printing.

What you get

Why apparel & accessories brands choose these

  • Rigid board wrapped in your printed design
  • Magnetic close or lift off lid
  • Foam, fabric or paperboard inserts to hold your product
  • Foil, embossing and spot gloss for extra polish

Worth comparing before you order

Rigid Boxes are not the only format that suits apparel and accessory brands. These are the others we would put in front of you, and we will tell you if one of them is cheaper for what you actually ship.

Straight answers

Questions

If yours is not here, just ask. A real person reads every message and you will not get signed up to a mailing list for it.

Ask us anything

Why custom rigid boxes for apparel and accessory brands?

Opening an apparel order is a moment people share online, and a plain poly bag doesn't earn that post. Branded mailers and rigid boxes that turn a first order into something customers actually want to show off.

What is the smallest order?

100 boxes, which is a realistic first run for a growing apparel & accessories brand. You get a proper printed box without committing to thousands of them.

What does a run actually cost?

Rigid Boxes start at $3.50 a box at volume. A first run of 100 to 250 lands higher per box, because the setup costs the same whatever the quantity. Use the estimator on this page for a range, then ask for a real number.

Can you match our brand colors and finish?

Yes. We print in full color to match your brand, and offer finishes like matte, gloss, soft touch and foil. The design help is free. Colour on press is close to a screen rather than identical, so send a Pantone reference if you have one and we will hold to it as tightly as the process allows.

What artwork do you need?

A vector logo, so an AI, EPS or PDF file. If you only have a PNG, send it and we will tell you honestly whether it prints cleanly at that size. Redrawing a simple logo is part of the free design work, not an extra charge.

How long until they arrive?

Production on rigid boxes runs 3 to 5 days once you approve the digital proof, then a few days in transit anywhere in the lower 48. If you have a launch date, tell us the date and we will say honestly whether it is possible.

Will I get exactly the quantity I ordered?

Usually, and plan for up to 10 percent either way. Over and under runs are standard across printed packaging, because sheets get used up getting the press dialled in. Tell us the number you cannot go below and we will run to that instead.

Can we start small and reorder later?

That is the sensible way to do it. Order 100 to prove the size and the artwork, then order properly once you know the box is right. We keep your artwork and your dieline on file, so a reorder is one message and the same box turns up again at the same specification.

What goes wrong most often on a first order?

Ordering before measuring. A box a few millimetres too big lets the product rattle around, and a box a few millimetres too small is scrap. Print our free dieline at full size, fold it around the actual product, then order. It costs an afternoon and it can save the whole run.

Do rigid boxes ship flat or assembled?

Flat in almost every case, which is good news for your freight bill, because flat board packs tight and you are not paying to ship air. Rigid boxes are the exception: they cannot be knocked down, which is part of why they cost more to send.

Can we see one before we commit?

Yes, and you should. The sample pack is free, shipping is $9.95 flat and comes off your first order, and board thickness and finish are the two things a screen genuinely cannot show you. For a apparel & accessories product the thing worth checking is how the board behaves at the size you actually need.

Other formats

Other boxes for apparel & accessories

Other industries

Custom Rigid Boxes for other industries

Before you order

Worth reading first

Let’s price your rigid boxes.

Tell us what you sell and roughly how many boxes you go through. We will come back with a price and a free design mockup, usually the same working day.
Get a free quoteGet a free sample pack

Rather just email? hello@boxcrisp.com